Spring making coils steel or stainless wire into springs on a CNC coiling machine, then stress relieves, grinds and finishes them. The common types are compression springs that push, extension springs that pull, and torsion springs that twist. The wire, coil size, number of turns and free length decide how much load the spring gives at each length.
Quick facts
- Main types
- Compression, extension, torsion, wire forms
- Typical wire
- About 0.2–12 mm (0.0079–0.472 inch) on most coilers
- Common materials
- Music wire, hard drawn wire, oil-tempered wire, SS302/304, chrome silicon
- After coiling
- Stress relieving; end grinding for compression springs
- Load tolerance
- Often about ±5–10% unless stated
- Usually priced
- Per piece, by wire size, turns and quantity
How a spring is made
- Wire is fed through a CNC coiler that forms the coils at the set diameter and pitch
- Extension spring hooks and torsion spring legs are formed on the coiler or afterwards
- Springs are stress relieved in an oven to remove coiling stress and fix the shape
- Compression spring ends are ground flat so they stand square
- Optional shot peening for fatigue life, then plating, powder coating or oiling
- Loads are checked on a spring tester
What changes the spring rate
| Change | Effect on stiffness |
|---|---|
| Thicker wire | Much stiffer (rate rises with wire size to the power 4) |
| Larger coil diameter | Much softer |
| More active coils | Softer |
| Stiffer material | Slightly stiffer (stainless is a little softer than spring steel) |
What to send the spring maker
- Type of spring and a drawing or sample
- Wire size, material and finish
- Outside or inside diameter, free length and number of coils
- Load needed at one or two working lengths
- The hole or rod it must work in or over
- Quantity and whether a load test report is needed
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Questions
- What is spring rate?
- The load needed to compress or stretch a spring by a unit length, for example N/mm. A spring with a rate of 10 N/mm needs 100 N to compress it by 10 mm (0.394 inch).
- Which wire is best for springs?
- Music wire and hard drawn wire for general springs, oil-tempered and chrome silicon for higher stress and fatigue, and stainless steel where rust matters.
- Why are compression spring ends ground?
- Grinding makes the ends flat and square, so the spring stands upright and pushes evenly on the parts at each end.
The figures on this page are typical values for guidance, written by Diemeco from standard engineering practice. They are not a specification: confirm grades and properties with the relevant standard or the supplier's mill test certificate, and tolerances with your workshop. Last checked 22 October 2026.