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Zamak 3 (zinc alloy)

Also called: Zamak 3, ZA3, zinc die casting alloy, ZnAl4, Zamak, zinc alloy die casting

Zamak 3 is the most used zinc die casting alloy, with about 4% aluminium. It fills fine detail and thin walls at low temperature in fast hot-chamber machines, gives a smooth surface ready for chrome or nickel plating, and keeps its size well. It is used for handles, locks, hardware, badges, toy and zip parts.

Quick facts

Composition
Zinc with about 3.7–4.3% aluminium
Tensile strength
About 280 MPa
Density
About 6.6 g/cm³
Melting range
About 381–387 °C
Process
Hot-chamber pressure die casting
Finishes
Chrome, nickel, powder coat, paint

Zamak 3, Zamak 5 or aluminium?

Zamak 3Zamak 5Aluminium (LM2)
StrengthGoodHigherSimilar
WeightHeavyHeavyLight
Fine detail and platingExcellentExcellentFair
Die lifeLongLongShorter

Values are typical. The exact limits depend on the standard and supplier; ask for the mill test certificate when it matters.

Typical uses

  • Door and cabinet handles
  • Lock bodies and hardware
  • Badges and decorative parts
  • Zip sliders and buckles
  • Small gears and housings

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Related

Questions

Is Zamak the same as zinc?
Zamak is a family of zinc alloys with aluminium, magnesium and copper added for strength and castability.
Can Zamak be chrome plated?
Yes, it is one of the most common bases for decorative chrome, over copper and nickel layers.
Is Zamak strong enough for structural parts?
For small, lightly loaded parts yes; it creeps under long steady loads and loses strength above about 100 °C.

The figures on this page are typical values for guidance, written by Diemeco from standard engineering practice. They are not a specification: confirm grades and properties with the relevant standard or the supplier's mill test certificate, and tolerances with your workshop. Last checked 23 October 2026.