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Gear shaping

Also called: gear shaping job work, internal gear cutting, gear shaper work, spline shaping, Fellows gear shaping

Gear shaping cuts gear teeth with a cutter shaped like a gear that moves up and down while it and the blank turn together. Because the cutter only needs a small run-out space, it can cut internal gears, internal splines and gears close to a shoulder, which a hob cannot reach. For plain external gears, hobbing is usually faster.

Quick facts

Cuts
Internal and external spur and helical gears, splines, sprockets
Main advantage
Internal gears and gears next to shoulders
Typical accuracy
About DIN 7–9 as cut
Module range
About 0.5–8 on common machines
Cutter
Gear-shaped HSS or carbide cutter
Usually priced
Per piece, by module, teeth and face width

What it is used for

  • Internal gears for planetary gearboxes
  • Internal splines in hubs and couplings
  • Cluster gears where two gears sit close together
  • Gears next to a shoulder or flange
  • Sprockets, ratchets and special profiles with a special cutter

Gear shaping or gear hobbing?

Gear shapingGear hobbing
Internal gearsYesNo
Gears next to a shoulderYes, small run-out neededNeeds more clearance
Speed on external gearsSlowerFaster
Typical useInternal gears, splines, cluster gearsMost external spur and helical gears

What to send the gear shop

  • Gear data: module, number of teeth, pressure angle, helix angle, profile shift
  • Internal or external, face width and run-out space available
  • Accuracy class (DIN, AGMA or IS) and inspection needed
  • Material and whether it is hardened after cutting
  • Over-pin or span measurement if your drawing gives it
  • Quantity and whether you supply turned blanks

Need gear shaping done?

Post your requirement free. Workshops that take your kind of work see it and get in touch. You only talk to the ones that fit.

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Related

Questions

Can internal gears be hobbed?
No. A hob is a large worm-shaped cutter that cannot fit inside a ring gear. Internal gears are made by gear shaping, broaching or, in high volumes, power skiving.
How accurate is gear shaping?
Usually about DIN 7–9 as cut. Better classes need gear grinding or honing after heat treatment.
Is gear shaping slower than hobbing?
Yes, for normal external gears, because the cutter only cuts on the down stroke. It is chosen where a hob cannot reach, not for speed.

The figures on this page are typical values for guidance, written by Diemeco from standard engineering practice. They are not a specification: confirm grades and properties with the relevant standard or the supplier's mill test certificate, and tolerances with your workshop. Last checked 18 October 2026.