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Profile projector

Also called: optical comparator, profile projector machine, shadowgraph, optical profile projector

A profile projector shines light past a part and projects its magnified shadow onto a screen. Inspectors measure the outline with a moving stage and digital readout, or compare it against an overlay chart. It is a fast, non-contact way to check small turned parts, threads, gears, springs, punches and stamped parts.

Quick facts

Magnification
Lenses of about 10×, 20×, 50×, 100×
Screen
About 300–600 mm (11.81–23.62 inch) diameter
Stage travel
About 100–250 mm (3.94–9.84 inch)
Accuracy
A few microns with a good DRO
Measures
Lengths, angles, radii, thread forms
Contact
None

Main parts

  • Light source and collimating lens
  • Projection lens (changeable magnification)
  • Screen with protractor and crosshairs
  • XY stage with digital readout
  • Surface illumination for non-through features

Profile projector or CMM?

Profile projectorCMM
Best forSmall flat profiles, threads3D features and large parts
SpeedFastSlower
CostLowerHigher

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Related

Questions

What can a profile projector measure?
The outline of small parts: lengths, diameters, angles, radii and thread forms, without touching them.
Is a vision measuring machine better?
It measures automatically with a camera and software, faster for batches, but costs more.
Which magnification should I use?
The highest one that still fits the feature on the screen, for the best reading.

The figures on this page are typical values for guidance, written by Diemeco from standard engineering practice. They are not a specification: confirm grades and properties with the relevant standard or the supplier's mill test certificate, and tolerances with your workshop. Last checked 23 October 2026.