A TIG welding machine joins metals with an arc from a tungsten electrode that does not melt, shielded by argon gas. Filler wire is added by hand. It gives clean, precise, spatter-free welds, so it is used for stainless steel, aluminium, thin sheet, pipes and repair of dies and moulds.
Quick facts
- Process
- Gas tungsten arc welding (GTAW)
- Shielding gas
- Argon (sometimes argon-helium)
- Current
- DC for steel and stainless; AC for aluminium
- Thickness
- From about 0.5 mm (0.0197 inch); thick parts need many passes
- Weld quality
- Clean, precise, no spatter
- Speed
- Slower than MIG
AC or DC?
| Current | Metals | Why |
|---|---|---|
| DC (electrode negative) | Mild steel, stainless steel, copper, titanium | Deep, stable arc |
| AC | Aluminium and magnesium | Cleans the oxide layer while welding |
TIG or MIG?
| TIG | MIG | |
|---|---|---|
| Filler | Added by hand | Fed through the gun |
| Speed | Slow | Fast |
| Appearance | Neat, precise | Good, some spatter |
| Best for | Thin sheet, stainless, aluminium, pipes, die repair | Fabrication, structures, thicker steel |
Typical uses
- Stainless steel tanks, pipes and food equipment
- Aluminium frames and parts
- Root passes on pressure pipes
- Repair welding of dies and moulds (with matching filler)
- Thin sheet where distortion must be low
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Questions
- Why is TIG called argon welding?
- Because the arc and weld pool are shielded by argon gas. In Indian workshops TIG welding is commonly called argon welding.
- Can TIG weld aluminium?
- Yes, with an AC TIG machine. The AC current breaks up the aluminium oxide skin so the metal can fuse.
- Is TIG stronger than MIG?
- Not by nature: both can give full-strength welds. TIG gives more control and cleaner welds on thin and critical joints; MIG is faster on thicker fabrication.
The figures on this page are typical values for guidance, written by Diemeco from standard engineering practice. They are not a specification: confirm grades and properties with the relevant standard or the supplier's mill test certificate, and tolerances with your workshop. Last checked 16 October 2026.