PTFE, often called Teflon, is a white plastic with the lowest friction of any solid and resistance to almost every chemical. It works from about −200 to +260 °C. It is soft and creeps under load, so filled grades with glass, carbon or bronze are used for bearings and seals. It is machined from rods and sheets because it cannot be injection moulded.
Quick facts
- Density
- About 2.1–2.2 g/cm³
- Service temperature
- About −200 to +260 °C
- Friction
- Very low, about 0.05–0.1 against steel
- Chemical resistance
- Resists almost all chemicals
- Weakness
- Soft; creeps (cold flow) under load
- Forms
- Moulded and sintered rods, tubes and sheets
Filled PTFE grades
| Filler | What it improves | Typical use |
|---|---|---|
| Glass fibre (15–25%) | Less creep, better wear | Seals, bushes, valve seats |
| Carbon / graphite | Wear, heat conduction | Piston rings, bearings |
| Bronze | Wear, strength, heat conduction | Hydraulic guide rings, bearings |
Machining PTFE
- Very sharp tools, light cuts, no coolant needed in most cases
- PTFE expands a lot with temperature; measure at room temperature
- Hold parts gently; it deforms under clamping force
- Realistic tolerances about ±0.05–0.1 mm (±0.0020–0.0039 inch)
Typical uses
- Seals, gaskets and valve seats
- Bearings and slide pads
- Chemical pump and valve parts
- Electrical insulators
- Non-stick surfaces in food machinery
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Questions
- Is PTFE the same as Teflon?
- Teflon is a brand name for PTFE. In workshops both words are used for the same white plastic.
- Why use filled PTFE?
- Plain PTFE is soft and slowly deforms under load. Glass, carbon or bronze fillers reduce this creep and improve wear, which matters for bearings and seals.
- Can PTFE be injection moulded?
- No. PTFE does not flow when melted, so it is compression moulded and sintered into rods and sheets, then machined.
The figures on this page are typical values for guidance, written by Diemeco from standard engineering practice. They are not a specification: confirm grades and properties with the relevant standard or the supplier's mill test certificate, and tolerances with your workshop. Last checked 16 October 2026.